UNKNOWN OR OTHER07/19/2026
I am submitting this complaint regarding a repeat failure of the Active Air Flap System on my 2017 Kia Niro, which I believe raises a broader safety and reliability concern. On XXX, my vehicle displayed a check engine light and “Check Active Air Flap System” warning. An authorized Kia dealer, Huffines Kia Corinth in Texas, diagnosed the issue and replaced the active air flap assembly (listed on the repair order as “FLAP ASSY–ACTIVE AIR”) at approximately 87,638 miles. At around 105,000 miles, the same warning and check engine light have returned, indicating that the Active Air Flap System is again malfunctioning despite the prior repair and part replacement. This suggests either repeated component failure or an underlying design or control issue that was not resolved. Owners of Kia Niro and related Hyundai/Kia models frequently report similar Active Air Flap System warnings and related diagnostic codes, and Kia has issued technical guidance addressing inspection, cleaning, and software behavior for this system. Although these issues may not yet be the subject of a formal recall, the pattern of repeated failures across multiple vehicles points to a systemic problem in a component tied to engine cooling and efficiency, which can reasonably affect safety, emissions, and vehicle reliability. I am asking NHTSA to review Kia’s handling of Active Air Flap System failures on the Niro and related models, including repeat failures after dealer repair, and to consider whether this issue warrants further investigation or recall/extended coverage action. Vehicle: 2017 Kia Niro Approximate mileage at initial repair: 87,638 Approximate mileage at repeat failure: 105,000 Location of repair: Huffines Kia Corinth[XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
ENGINE06/18/2026
Kia Dealership (DCH Kia of Temecula) Repair order 237695 shows Recall SC276 was 'passed' via inspection on October 16, 2025. However, the Hydraulic Clutch Actuator has now suffered the exact fluid leak the recall warned about, destroying the slave cylinder. The dealership is refusing to honor the safety recall, leaving an active fire hazard unaddressed.
ELECTRICAL SYSTEM,ENGINE06/02/2026
On or around March 20, 2026, my 2017 Kia Niro Hybrid experienced a complete failure of the high-voltage hybrid battery system, rendering the vehicle undriveable. The vehicle was towed to Kia of South Austin. As of the date of this complaint (74 days later), no diagnosis has been provided, no parts have been ordered with trackable confirmation, and no repair timeline has been given. Kia Techline corporate engineers are reportedly involved but have provided no resolution. A sudden high-voltage battery failure in a hybrid vehicle raises potential safety concerns I believe warrant NHTSA's attention, particularly given the extended inability to diagnose or repair the system.
POWER TRAIN,SERVICE BRAKES05/30/2026
The vehicle experienced a dangerous driving failure due to a hydraulic clutch actuator system issue and was towed to Kia Delray. The authorized dealership has officially diagnosed the issue as a "brake/clutch fluid leak" (attached diagnostic estimate), which is exactly the hazardous condition outlined under Safety Recall 23V534 (SC276). However, the dealer refuses to perform the free recall repair remedy, claiming that the recall campaign was technically marked as completed after a previous interim fuse replacement. They are demanding $5,642.21 out-of-pocket and threatening to charge $75/day storage fees starting Monday morning. I am seeking immediate federal regulatory intervention as this vehicle has a well-documented fire and safety hazard that the manufacturer refuses to cure.
POWER TRAIN,ELECTRICAL SYSTEM,ENGINE04/28/2026
The Hydraulic Clutch Actuator (HCA) and the Under Hood Wiring Harness have failed due to internal fluid contamination and corrosion. Yes available for inspection. The vehicle experienced a sudden loss of motive power while driving. Per Safety Recall SC276, this component failure creates an electrical short and internal corrosion that poses a significant fire risk and potential for a sudden stall at high speeds, endangering the driver and other motorists. YES. Rusty Wallace Kia of alcoa confirmed the failure on 04/27/2026. They diagnosed the vehicle with DTCs P17EE and U1010. They provided a repair quote (RO XXX) for $9,431.48 to replace the corroded HCA and harness. YES. The vehicle was inspected by an authorized Kia dealer (Rusty Wallace Kia of alcoa ). They are refusing to perform the Recall SC276 mandated repair, claiming it was "already completed" with a fuse swap in Jan 2024, even though the safety defect has now manifested as a full component failure. Yes. The HEV warning light and Check Engine light appeared. Symptoms include "Check Hybrid System" messages and the vehicle failing to engage the engine clutch. These symptoms appeared recently at approximately 107,000 miles. Then when i checked the car it vanished, no error on dashboard ,so i took the car back and was driving error showed up at 109k miles again They asked to repair the vehicle and the repair is not in my budget and i told them that its the recall related issue and they are denying and saying recall was done and they dont open recall again and I found in the document they provided they just did the fuse replacement not HCA unit and The fuse swap did help with the hca corrosion and its not in drivable state and it becae a fire hazard. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
STEERING,ENGINE AND ENGINE COOLING,POWER TRAIN04/15/2026
The contact owns a 2017 Kia Niro. The contact stated that while driving approximately 60 MPH, there was smoke coming from the rear of the vehicle. The message, "Turn Off the Vehicle and Stop" was displayed, and the transmission failure warning light was illuminated. The contact pulled over and turned off the vehicle. Once the vehicle was turned off, the smoke dissipated. The vehicle was towed to the dealer, who diagnosed that there were holes in the engine, power steering, and there was an engine oil leak. The engine, transmission, and battery were replaced. However, 2 months later, the contact attempted to start the vehicle; however, the vehicle failed to start. The vehicle was scheduled to be towed to another dealer, Buster Miles Kia (1401 S Quintard Ave, Anniston, AL 36201). The vehicle was not diagnosed or repaired. The manufacturer was informed of the failure, and it was determined that the repair was not covered under warranty or recall. The failure mileage was approximately 50,500.
STRUCTURE04/14/2026
I am making a complaint in reference to my 2017 Kia Niro. On or about June 2025 I attempted to open my back driver side door and the handle broke off the car in my hand. We had this replaced at our cost. Since this repair, the back passenger door handle has done the same thing. I have notified KIA headquarters of this and they say they cannot help with this. I am concerned of the safety concerns with the inability to access the back seat quickly in case of emergency because this is where my grandchildren ride. I saw there was a bulletin that when one handle breaks, all door handles with the exception of the drivers door, must be replaced at the same time. I notified the Kia dealership of this and they denied it and told me they had no indication this was required and advised me to take it to my nearest Kia dealership. (3 hour drive).
ELECTRICAL SYSTEM,ENGINE04/07/2026
The contact owns a 2017 Kia Niro. The contact stated that while driving 60 MPH on the highway, the vehicle jolted and shook abnormally. The electrical system warning light illuminated, and the vehicle lost partial power. The engine and hybrid warning lights were illuminated. The vehicle was coasted off the roadway to a gas station. The vehicle was towed to the local dealer, where it was diagnosed with a blown high-voltage fuse. The vehicle was repaired with a higher voltage fuse. The manufacturer was contacted and opened a case. The approximate failure mileage was 101,000. The VIN was not available.
ENGINE03/18/2026
-Car was leaking or burning coolant causing engine to overheat. -Car was diagnosed with: Exhaust heat exchanger is leaking coolant and needs to be replaced. After costly repair, car continued to leak coolant and overheated. -Car was taken back to the dealership and diagnosed with: Engine Assembly - Long Block - Replace | Engine long block needs replacement due to coolant in the oil. This was at a certified Kia Dealership. No insurance reps or police were involved. An engine light has come on a couple of times over the years that was interpreted to mean replacing the gas cap. After replacing the gas cap, the engine light didn't come back on. My safety was impacted as a person living in a cold, rural state to have a sudden mechanical failure where I couldn't run the heat and had to stop the car immediately.
HYBRID PROPULSION SYSTEM03/16/2026
The contact owns a 2017 Kia Niro. The contact stated that while driving at an undisclosed speed, the message "Check Hybrid System" was displayed. The vehicle was towed to the dealer, where it was diagnosed, and determined that the hydraulic clutch actuator and power assembly had failed. The dealer related the failure to Kia Safety Recall Campaign Number: SC163 (Hydraulic Clutch Actuator (HCA) Inspection, Repair or Replacement). The vehicle was repaired; however, the failure recurred. The vehicle was taken back to the dealer, where the part was replaced a second time; however, the failure persisted. The contact stated that while attempting to drive out of a parking space, the vehicle stalled and became undrivable. The vehicle was towed to Executive Kia (1164 N Colony Rd, Wallingford, CT 06492), where it was diagnosed and determined that the HCA needed to be replaced. The contact stated that the HCA failure had caused a hole in the bottom of the vehicle. The vehicle was not repaired. The contact stated that the recall repair failed to correct the failure. The manufacturer was notified of the failure, and the case was escalated to a case manager, who informed the contact that the case would fall under Goodwill assistance. The failure mileage was unknown.
STRUCTURE03/06/2026
The push-button locks (the plastic button that covers the electronic components) on the exterior of the driver's door and passenger's door fell off. The problem was confirmed by the Kia dealership, and attempting to push the buttons back on did not work (the buttons promptly fell back off). There was no warning that the buttons were loose before they fell off. The dealership stated that the only solution would be to replace the entire door handle.
POWER TRAIN03/05/2026
I previously had major issues and recall 23V534000 fixed on my 2017 Kia Niro. I had issues again and took it to the local Kia dealership in Wichita, KS. They found a leak in a seal causing fluid to leak on to the clutch actuator. The service tech indicated it is related to the recall. I have spoken with Kia customer service escalations on multiple occasions. Originally they stated it was related to the recall. When I spoke when them today, on the phone they said all the parts that are affected are what were changed out previously. When they called back, they changed the story and said it is not related and they would not pay for it to be fixed, even though they previously said it was the exact thing related to the recall. When I emailed and asked for it in writing as to why it was denied, she changed the reasoning. It was nothing the same that she had told me on the phone. This is a safety issue that should be fixed by the manufacturer and they are refusing to fix it and telling me I have to pay over $5000 to fix it. Completely unacceptable.
Showing 12 of 95 complaints.